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Jeffrey S. Caudill

Professional Engineer; Corporate Safety and Health Managing Director

P.E., CSP
Jeffrey S. Caudill, P.E., CSP has nearly 40 years of experience in the engineering profession, working in a wide variety of roles, including consulting design principal engineer, engineering design manager, QC Manager, and EHS&S manager. Currently, he is a Corporate Safety and Health Managing Director and technical writer, publishing articles for the oil and gas industry on process safety culture, incident investigation techniques, and auditing and management of change. He is published in “Hands on Safety for Hands on Tools and is a contributor to CCPS’ book, “Recognizing and Responding to Normalization of Deviance.” Mr. Caudill received a B.S. in Industrial Technology, Safety & QA/QC emphasis in 1991 from Morehead State University and a B.S. in Civil Engineering Environmental-Hydrology-Geotechnical-Construction emphasis from the University of Kentucky. He earned an MC in Project Management from George Washington University in 2008 and is a certified Root Cause Analysis trainer.
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Author Articles

  • New
    Process Safety Management for Engineers: The 14 Elements and the PE’s Role Explained
    Professional Engineering

    Process Safety Management for Engineers: The 14 Elements and the PE’s Role Explained

    If you’ve spent any time in manufacturing, petroleum, chemical, pharmaceutical, or food processing facilities, you’ve likely encountered the…

    Read more…

    By

    Jeffrey S. Caudill

    June 25, 2026
    9 minutes
  • Heat Exchanger Fundamentals: Shell-and-Tube Selection for Process Engineers
    Professional Engineering

    Heat Exchanger Fundamentals: Shell-and-Tube Selection for Process Engineers

    If you’ve worked in chemical processing, pharmaceuticals, food manufacturing, energy production, or just about any heavy industry, you’ve…

    Read more…

    By

    Jeffrey S. Caudill

    May 21, 2026
    8 minutes
  • Value Engineering vs. Value Erosion: Ethical Guardrails for Cost Cuts
    Professional Engineering

    Value Engineering vs. Value Erosion: Ethical Guardrails for Cost Cuts

    Cost pressures are a constant in modern engineering projects. But when does trimming the budget cross the line…

    Read more…

    By

    Jeffrey S. Caudill

    April 23, 2026
    10 minutes
  • Engineering Career Advancement: Technical Ladder vs. Management Track
    Professional Engineering

    Engineering Career Advancement: Technical Ladder vs. Management Track

    Every professional engineer eventually reaches a critical crossroads. You likely spent the early years of your career developing…

    Read more…

    By

    Jeffrey S. Caudill

    March 19, 2026
    10 minutes
  • What is Power Distribution System Design? 
    Professional Engineering

    What is Power Distribution System Design? 

    Power distribution systems deliver electricity from the generation source to homes, businesses, and industries. Power distribution system design…

    Read more…

    By

    Jeffrey S. Caudill

    August 6, 2025
    5 minutes
  • Mastering Storm Water Drain Design Calculations: A Guide for Professional Engineers
    Professional Engineering

    Mastering Storm Water Drain Design Calculations: A Guide for Professional Engineers

    As urbanization intensifies, effective stormwater management has become paramount. For professional engineers, mastering storm water drain design calculations…

    Read more…

    By

    Jeffrey S. Caudill

    July 17, 2025
    5 minutes
  • Artificial Intelligence and Engineering: How AI is Revolutionizing the Role of PEs  
    Professional Engineering

    Artificial Intelligence and Engineering: How AI is Revolutionizing the Role of PEs  

    Artificial Intelligence (AI) is changing the world at an unprecedented rate, and the engineering industry is not immune…

    Read more…

    By

    Jeffrey S. Caudill

    June 24, 2025
    5 minutes
  • Fire Protection System Design 
    Professional Engineering

    Fire Protection System Design 

    Fundamentals, Innovations, & the Engineer’s Role  The professional engineer (PE) plays a vital role in design and fire…

    Read more…

    By

    Jeffrey S. Caudill

    April 29, 2025
    5 minutes
  • Wastewater Engineering: Everything You Need to Know 
    Professional Engineering

    Wastewater Engineering: Everything You Need to Know 

    Wastewater engineers are responsible for maintaining water quality. They are integral to infrastructure development to protect the drinking…

    Read more…

    By

    Jeffrey S. Caudill

    April 16, 2025
    6 minutes
  • What’s the Difference Between CEUs and PDHs for Professional Engineers?
    Professional Engineering

    What’s the Difference Between CEUs and PDHs for Professional Engineers?

    Navigating continuing education requirements for professional engineers can be tricky. Engineering is the only profession that requires professional…

    Read more…

    By

    Jeffrey S. Caudill

    January 16, 2025
    5 minutes
  • Bridge Inspections: Ensuring Safety and Longevity 
    Professional Engineering

    Bridge Inspections: Ensuring Safety and Longevity 

    The Federal Highway Administration (FHWA) reports that 7% of the nation’s 623,218 bridges are “structurally deficient.” Additionally, the…

    Read more…

    By

    Jeffrey S. Caudill

    December 16, 2024
    9 minutes
  • What is an Agricultural Engineer and What Do They Do?
    Professional Engineering

    What is an Agricultural Engineer and What Do They Do?

    Agricultural engineering is a field of specialized skills and knowledge relevant across dozens of sectors and industries. To…

    Read more…

    By

    Jeffrey S. Caudill

    December 4, 2024
    4 minutes
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